AI-Powered Quality Intelligence

Quality control that never sleeps

QuaBook is the production floor operating system for small and mid-size food manufacturers. Real-time QC, supplier quality tracking, incoming inspection, work order management, and AI-powered insights — whether you produce coffee, snacks, confectionery, nuts, chocolate, baked goods, or any packaged food product.

We're onboarding select manufacturers. Join the waitlist to be first in line.

app.quabook.com/overview
Production Overview
Thursday, March 26, 2026
Live
Active Work Orders
24
+12%
QC Pass Rate
98.5%
+0.8%
Machines Online
18/20
90%
Today's Output
4.2T
+340kg
Active Work OrdersView all →
WO-2026-147Roasted Cashews 500g
Running
WO-2026-148Mixed Nuts Premium 1kg
Running
WO-2026-149Salted Pistachios 250g
QC Hold
WO-2026-150Dried Apricots 500g
Packaging
AI Insights
Moisture Trend Alert
RST-001 moisture readings trending +0.3% over last 4 batches. Recommend recalibration.
Schedule Optimization
Moving WO-150 to PKG-002 would reduce changeover time by 25 min.
Supplier Alert
Al Baraka peanut rejection rate 50% — aflatoxin failures. Overall supplier at 73%. Escalate to INTENSIVE.

Built for food manufacturing compliance

HACCP
Ready
FSMA
Compliant
BRC
Aligned
SQF
Aligned
ISO 22000
Aligned

Sound familiar?

The hidden cost of manual quality control

Paper logs, disconnected spreadsheets, and reactive QC are costing you more than you think.

$250K+
Average cost of a single recall

Most recalls trace back to a QC gap that a real-time system would have caught before product left the loading dock.

6-8 hrs
Lost to paperwork every week

QC managers spend a full day chasing paper logs, transcribing into spreadsheets, and compiling reports that are outdated before they're finished.

72 hrs
To trace a deviation root cause

Without digital traceability, connecting a batch failure to a raw material lot, machine setting, or operator action takes days while production continues at risk.

Real-Time Alerts

Critical events hit your phone before they hit your bottom line

Machine breakdown at 2 AM? QC failure on line 3? A lot that just failed inspection? QuaBook sends instant alerts to the right people, on the right channel — so nothing waits until the morning meeting.

Q

QuaBook Alerts

online

Today

🚨 BREAKDOWN
Machine Mixer-01 is DOWN. Production halted. Coordinate with maintenance immediately.

2:14 AM

⚠️ QC FAILURE
Check "Moisture Content" failed on Oven-03. Result: 14.2% (limit: 12%).

6:47 AM

🔧 MAINTENANCE
Service order "Belt Replacement" on Conveyor-02 is overdue. Priority: CRITICAL.

9:15 AM

📦 LOT QUARANTINED
Lot RM-2026-0412 failed inspection. Action: Hold for review.

11:32 AM

Delivered in <3s
3 channels active

Seconds, not hours

When a machine goes down or a QC check fails, every minute counts. QuaBook fires WhatsApp alerts within seconds — so your team responds before a small issue becomes a full production stop.

Right person, right channel

Configure exactly who gets notified, for which events, and through which channel — WhatsApp, email, or in-app. Your QC manager gets QC failures. Your maintenance lead gets breakdowns.

Nothing falls through the cracks

12 event types across your entire operation — machine breakdowns, QC failures, deviations, overdue maintenance, lot quarantines, work order completions, and more.

Full audit trail included

Every notification is logged — who received it, when, on which channel. When auditors ask “how did you respond to this incident?” — you have the proof.

WhatsApp
Email
In-App
12 Event Types

Quality Control

Every check. Every batch. Zero guesswork.

Operators enter QC data directly at the line. Variable checks, attribute checks, auto-calculated control limits — with AI that flags anomalies before they become deviations.

Real-time SPC charts with auto-updating control limits
AI-powered anomaly detection catches drift early
Full audit trail — who, what, when, which device
Deviation workflows with approval chains
QC Checks — WO-2026-147
Roasted Cashews 500g — Batch 3 of 8
RST-001 · Operator: Ahmed K. (PIN verified)
In Spec
Moisture %
Range: 2.54.0 %
3.2
Salt Content
Range: 1.52.0 g/100g
1.8
Roast Color (L*)
Range: 3845 L*
42.1
Net Weight
Range: 498510 g
502
Foreign Matter
Moisture % — Last 12 Batches AI: Stable trend
UCL 4.0LCL 2.5
Reports & Analytics
OEE
87.3%
↑ 2.1%
First Pass Yield
96.8%
↑ 0.4%
Scrap Rate
1.2%
↓ 0.3%
Weekly Production Output (tons)
Actual AI Forecast
MonTueWedThuFriSat
AI Recommendations
Schedule RST-001 maintenance by Friday — predicted bearing wear based on vibration pattern.
Shift roasting to afternoon slot — ambient temp data suggests better moisture control after 2pm.
Supplier Al Baraka: peanut aflatoxin fail rate 3x above fleet average — recommend CAPA or alternate sourcing.

Analytics & AI

Your data works while you sleep

Real-time dashboards are table stakes. QuaBook's AI goes further — it predicts maintenance needs, optimizes your schedule, and catches quality drift before your QC manager does.

OEE, yield, scrap, and downtime calculated automatically
Per-product supplier analytics with anomaly detection
AI-powered supplier reliability scoring and CAPA triggers
Smart scheduling and predictive maintenance recommendations
Operator Station

Your operators run QC without leaving the line

A shared kiosk on the factory floor. No logins, no apps to install, no training manuals. Operators enter a 4-digit PIN and the machine tells them exactly what to do.

Packaging Department

Operator Station · 3 machines

LIVE

2:34 PM

QC DUE
1:42

Vertical Bagger A

PKG-001

Online
WO-2026-0162Running

Premium Roasted Almonds 200g

QC Checks5 / 8
5 passed3 pending

Flow Wrapper B

PKG-003

Idle

No active work orders

Multihead Weigher

PKG-002

Breakdown

Flagged by operator · Supervisor notified

Built for the factory floor, not the office

Production managers tell us the same thing: “Our operators won’t use complicated software.” So we built something they already know how to use. One shared screen, big buttons, PIN to identify. That’s it.

4-digit PIN, no passwords

Every operator has a unique PIN. Walk up, enter your code, and the system knows who you are and what you're assigned to. No logins, no passwords to forget.

QC countdown timers per machine

Giant countdown banners show exactly when the next QC check is due. Amber when approaching, red when overdue. Visible from across the room.

Guided data entry — no guessing

Operators see exactly which variables to check: weight, seal integrity, moisture, visual appearance. Spec ranges shown inline. Pass/fail calculated automatically.

Report breakdowns instantly

One tap to flag a machine breakdown. Active work orders auto-pause and supervisors get an immediate email alert. No walking to an office to report issues.

Cleaning & changeover tracking

Operators mark when they start cleaning between products — critical for allergen control. Changeovers are tracked with time logs for OEE calculations.

Zero training required

We’ve tested this with 40+ operators in a single department. New hires are productive within their first shift. The interface is designed for gloved hands and noisy environments.

Workforce Intelligence — Live
Packaging Department
Afternoon Shift · 14:00 – 22:00
On Shift
Present
14
of 18
On WOs
11
78%
Utilization
79%
target 85%
Unstaffed WOs
1
action needed
00
04
08
12
16
20
MOR
AFT
Staffing Signal: Slightly Understaffed
14 present vs 16 minimum target. WO-2026-163 has no operators assigned. Consider reassigning 2 idle staff from Roasting (currently overstaffed at 110%).
All Departments
Packaging14/16
understaffed
Roasting8/6
overstaffed
QC Lab3/3
balanced

Workforce Intelligence

Know exactly where your people are — and where they should be

Labor is your biggest cost. QuaBook tracks who’s present, who’s assigned to what, and whether your departments are running lean or burning money. Per shift, per department, in real time. The AI tells you where to move people before the shift lead even notices the gap.

Real-time headcount vs staffing targets per shift
Utilization rate — are assigned staff actually on work orders?
AI signals: understaffed, overstaffed, idle, balanced
Cross-department rebalancing recommendations
Shift-aware comparisons — morning vs afternoon vs night
Historical trends to optimize future scheduling

Lean by design

Every employee must be assigned before a work order can start production. Full traceability — you know who handled every batch, every shift, every day. No ghost headcount, no untracked labor.

Capabilities

Everything your production floor needs

14+ purpose-built features across quality control, operations, compliance, supplier management, and floor operations — all designed for food manufacturing workflows.

Live DashboardStartup ChecklistsParameter MonitoringDeviation AlertsYield TrackingCapacity PlanningAudit ReportsSupplier ScorecardingRM SpecsFloor ViewRole-Based Access
Explore All Capabilities
AI-Powered Intelligence

Your data works harder than your team

QuaBook's AI layer sits on top of your production data and turns patterns into actionable recommendations — before problems become defects.

Predictive QC Alerts

Detect parameter drift before it crosses spec limits. The system learns normal ranges for each product-machine combination and warns operators of trends heading the wrong direction.

Schedule Optimization

Recommend work order sequencing that minimizes changeover time and maximizes throughput. Factor in machine availability, product compatibility, and crew assignments.

Yield Forecasting

Project daily and weekly output based on current production pace, historical performance, and scheduled work orders. Know early if you'll hit or miss targets.

Root Cause Analysis

When deviations occur, surface correlated factors — raw material lot, machine settings, operator, time of day — to accelerate investigation and prevent recurrence.

Workforce Intelligence

Real-time staffing signals per department and shift. AI detects understaffed lines, idle capacity, and recommends cross-department rebalancing — so you run lean without running blind.

Supplier Intelligence

AI analyzes supplier reliability per product — not just overall. Detects when one raw material underperforms while others pass, flags aflatoxin patterns, and recommends CAPA or alternate sourcing.

Getting Started

Live on your production floor in days, not months

01

Configure Your Plant

Set up departments, register machines with their process types and capacities, define your product catalog with QC parameters and tolerances. Import your existing data or start fresh.

02

Onboard Your Team

Invite operators, supervisors, and QC technicians with role-appropriate access. The floor interface is intuitive enough that operators are productive within a single shift.

03

Run Production

Create work orders, run startup checks, log QC entries in real time, and let QuaBook handle the rest — status tracking, time logging, deviation alerts, and compliance reports.

Industry Focus

Built specifically for food manufacturing

Generic MES tools force you to configure everything from scratch. QuaBook comes pre-built with the workflows, QC parameters, and compliance structures that food manufacturers actually use.

Coffee & Tea

Roasting, grinding, blending, packaging

Nuts & Seeds

Roasting, blanching, flavoring, portioning

Snack Foods

Mixing, baking, seasoning, bagging

Confectionery

Tempering, molding, coating, wrapping

Chocolate

Roasting, conching, molding, packaging

Dried Fruit

Drying, coating, mixing, portioning

Baked Goods

Mixing, proofing, baking, finishing

Ingredient Processing

Grinding, blending, sifting, bulk packing

If you manufacture a food product and need quality control on your production floor, QuaBook fits your workflow.

What changes when you switch

See the difference across every part of your operation

Paper logs transcribed into spreadsheets hours later

QC Logging

Digital entries at point of check, in real time

No idea what's happening until the shift report

Floor Visibility

Live dashboard — every work order and machine status

Discovered during end-of-shift review or audits

Deviations

Flagged instantly with automatic holds and alerts

Days of cross-referencing paper records

Root Cause

Batch → lot → operator traced in seconds

Scramble before every audit to compile records

Audit Prep

Reports generated on demand, complete history

A guess based on experience

Machine Capacity

Actual vs theoretical tracked per machine, per shift

Problems hidden behind overall pass rates

Supplier Quality

AI flags issues per product — 50% rejection visible instantly

Ready to take control of your production floor?

We're onboarding a limited number of food manufacturers for early access. Drop your email and we'll be in touch.